Client's Need:
This project is a shower glass processing production line. It is necessary to realize the automatic online positioning of the glass and place it on the water jet cutting machine by the robot arm. After cutting, it is automatically transported and cut synchronously by the dual cutting heads.
Design Solution:
Feeding system: Use the feeding conveyor to send the glass to the stop device for initial positioning.
Barcode scanning: The integrated barcode scanning system automatically calls in the corresponding processing drawings to ensure accurate cutting.
Dual cutting water jet platform: The truss 1# gripper sends the initially positioned glass to the water cutting platform, and the dual blades cut synchronously, supporting automatic positioning.
Carrying finished products: After cutting, the truss 2# gripper sends the cleaned glass to the discharge table to complete the processing cycle.
This solution improves production efficiency and cutting accuracy to meet customer needs.

 

 

Client's Need:
Cutting quartz glass according to the special shapes in the drawings, the cutting surface should be neat and vertical, without edge collapse or breakage, and there are many types of workpieces to be processed.

Design plan:
After asking the customer about the maximum size of the processed sheet, the size of the cutting platform is determined to be 1.5 meters * 3 meters, and the AB five-axis cutting system is selected for slope compensation to ensure the verticality of the cut surface. The high-pressure system selects a direct-drive high-pressure pump with stable and lasting cutting efficiency and small fluctuations to ensure the cutting effect of quartz glass and avoid edge collapse and breakage.

 

 

Client's Need:
Cutting optical glass requires precision and guaranteed yield.

Design plan:
The high precision of waterjet cutting and the smooth cutting surface without polishing can meet the requirements of optical glass cutting precision and can easily complete the needs of complex graphics cutting. The use environment requires 5S standards and selects a full protection platform to reduce cutting noise and make it safer to use. The fourth-generation full protection equipment adopts an integrated design that is more beautiful and simple. The equipment has been successfully installed and delivered.

 

 

Client's Need:
The project involves cutting irregular-shaped holes in glass. It should enable a single operator to perform the cutting safely, using a mechanical lift for glass handling. The facility currently has a glass loading table, and it’s unclear if it can be directly utilized.

Design Proposal:
After inquiring about the maximum glass size for processing, we determined the cutting platform dimensions to be 2m x 3m. A water tank will be custom-designed to match the height of the existing glass loading table. The tank will feature internal support wheels for easy mobility, ensuring a perfect fit with the loading table. This design allows for safe single-person operation, reducing labor costs effectively.

 

 

 

Water jet cutting has a very high yield rate for cutting glass, and drilling is effortless. At the same time, the double flip station is used to reduce the time for loading and unloading, ensuring continuous cutting operation without stopping the equipment. This plan has also received unanimous praise from customers.