HEAD Waterjet Cutting Solution for Polyurethane Foam & Sponge

HEAD Waterjet Solution for High-Speed Pure Water Cutting of Foam & Sponge

Customer Profile

Our client is the Chinese subsidiary of one of Europe’s largest polyurethane foam manufacturers. As a long-term supplier to luxury automotive brands, they specialize in producing car seats, acoustic insulation, and interior parts. Facing increased demand and diverse design specifications, they urgently needed a solution that could boost productivity, deliver precise cuts, and maintain a clean working environment.

Customer Pain Points

1. High-Volume Processing Needs

2. Complex Shape & Precision Cutting Requirements

3. Dust & Contamination from Traditional Blades

4. Water Mist Control in the Workshop

5. ‍ Labor-Intensive Operations Requiring Automation

✅ HEAD’s Tailored Solution — HEAD2515BA-3B-QL Water-Only Cutting System

HEAD Technology developed the HEAD2515BA-3B-QL, a high-performance pure water cutting machine paired with the HEAD-3D-20AS cutting head. Purpose-built for flexible materials like sponge and foam, the system enables clean, precise, and high-speed cutting without abrasives.

Key Advantages:

• Fully Enclosed Structure: Mist separation system ensures no leakage of water vapor

• Auto Loading/Unloading Platform: Enhances workflow efficiency and reduces manual handling

• Follow-Type Water Collection System: Prevents water splash for a clean environment

• Cutting Speed Up to 35m/min: Ideal for mass production with high throughput

• Safety Light Curtain System: Guarantees operator and machine safety

  Water Recycling System: Filters and reuses wastewater, supporting eco-friendly production

Customer Benefits

✅ Reduced Labor Costs – Automates the cutting process, minimizing human involvement
✅ 30% Boost in Production Efficiency – Speeds up delivery cycles
✅ Consistent Cutting Quality – Smooth edges and precise shapes
✅ Improved Customization Capabilities – Handles complex and varied product demands
✅ Cleaner, Greener Workshop – Aligned with modern manufacturing standards

Customer Feedback

“HEAD’s system is a game-changer for our foam processing. It’s clean, fast, safe, and reliable. We’re now able to deliver more orders with better quality — and faster than ever.”

Conclusion

HEAD Waterjet’s pure water cutting solution has empowered this global leader to upgrade their foam processing workflow, while reducing costs and improving sustainability. We continue to deliver cutting-edge, flexible material cutting solutions tailored to the evolving needs of advanced manufacturers.

Addressing Customers’ Key Concerns

1. Rapid Global Response
   ⏱ Downtime disrupts production; we support with 24/7 online technical help and fast dispatch of service engineers to minimize downtime 

2. Professional Installation & Training
   We offer complete installation, commissioning, hands‑on operator training, and remote guidance to optimize efficiency from day one 

3. Preventive Maintenance & Upgrades
   Our maintenance contracts include scheduled servicing, spare‑parts reminders, and software/CNC updates to keep your machine precise and reliable

4. Genuine Spare Parts Supply
   ✔ Only authorized parts ensure performance, safety, and longevity—no unknown quality risks Globally Certified Technicians

5. Engineers in every region undergo HEAD’s training and assessment. Since 2024, distributor engineers worldwide receive factory‑based certification to deliver consistent expert support 

Why HEAD’s After‑Sales Service Protects Your Business

• Avoid costly delays: Fast response and expert fixes reduce production loss.

• Empower your team: Learn to operate and maintain effectively from day one.

• Ensure long-term reliability: Proactive maintenance prevents breakdowns.

• Secure quality and safety: Only genuine parts maintain integrity.

• Consistent experience worldwide: Certified support no matter where you are.